Shyam Steel’s Quality Assurance for Best TMT bars in West Bengal

 Quality Assurance is an integrated process, not an afterthought!

At Shyam Steel, their quality policy never allows for mediocrity. It is not just a claim by the organization but an assurance that has its foothold in the pages of the organization's history. Let’s walk you through the timeline of how it all started and how Shyam Steel delivers quality assurance for its product and processes.  

Established in 1953, the journey of one of the Best TMT bars in West Bengal started with a small factory in Howrah. Popularly known as the Steel & TMT king of Eastern India, Shyam Steel industries is the producer of one of the Top TMT bars, manufacturing and supplying, TMT Rebar, Billets, and Sponge Iron. Backed by its world-class technology, quality control, and complete professionalism, which enables the company to meet the stringent requirements of its customers, making a mark as a producer of some of the best TMT bars in West Bengal. Besides this, Shyam Steel has also played a pivotal role in the development of numerous major infrastructure projects, millions of houses, homes, societies, offices, and more as they are approved and trusted by every major government body and private organization.  

Presently, standing at a net worth of more than 45 billion INR, Shyam Steel industries has created a kingly identity for itself as the producer of top TMT bars in Kolkata. But the tale of being the best TMT bars in West Bengal was just the beginning of an era walking towards a new legacy. In 2015 through a transverse of expansion, Shyam Steel expanded its retail business across the nation. This began a new journey for the organization as a unit of Steel and TMT production source that was widely recommended and used in many different governmental, public, and private projects across the nation. This dynamic expansion marked the beginning of a new era for the organization, where it reigns supreme as the producer of one of the Top TMT bars in India. 

However, the journey to be the Best TMT bar in India from one of the best TMT bars in Kolkata & West Bengal was not a one-day story. Rather years of deep-rooted professionalism and complete quality control practices; allowed the organization to stand out. Let’s walk you through the timeline of quality control practices that helped Shyam Steel Industries leave a mark as one of the Top TMT bars in India!

Introspection across the Quality Process at Shyam Steel

Shyam Steel Industries Ltd has never compromised on quality. Its dedication to quality has contributed to its ongoing success, highly marketable services, and products. The top TMT bar manufacturing process in Shyam Steel incorporates quality at every work stage, from conception to completion following a strict quality mandate in order to always improve and provide value in everything they do.

The entire quality control process of Shyam Steel adheres to 5 important things:

• Customer Satisfaction
• Organizational Performance
• Manufacturing Excellence
• Employee Contentment
• Social Responsibility

Additionally the quality control lab of the organization is furnished with advanced equipment like 100KV Universal Testing Machine, Spectrometer, Hardness Testing machine, and Microscope along with various other necessary devices. These are primarily used to measure the continuous quality improvement of the products from various angles at various stages of production.

Being TUV certified, Shyam Steel maintains complete quality standards for all the best TMT Bars in West Bengal they produce; by rendering continuous assistance on the improvement of the quality of products like TMT Bars, Billets, and Structural Steel.

Quality Management at Shyam Steel

The entire quality management process at Shyam Steel passes through four stages, they are:

·         Inspection
·         Control
·         Assurance
·         Total Quality Management (TQM)  

Let’s walk you through how these four stages of quality management at Shyam Steel, assure quality for the production of the best TMT Bars in India.

Inspection Process

Purpose: To conduct inspection, testing, identification, and traceability of materials and products in various stages of production in accordance with the applicable IS specifications and customer requirements the inspection process is carried out.

Scope: The process covers inspection, testing, identification, and traceability of the product from the receipt stage, in-process inspection, and final inspection till dispatch.

Procedure

Direct Reduced Iron Unit (D.R.I.): The sized iron ore is tested for its Fe content and coal for its ash content and is then charged to the D.R.I plant. The finished product of the DRI plant i.e. sponge iron is then tested for its Fe content and chemical composition and is identified by day-wise production. The conforming material is taken to the SMS plant for charging and in case of non-conformation, the material is sent to the rejection yard.

Steel Melting Shop (SMS): In the SMS plant the material is melted at about 1800°C in an Electric Arc Furnace. The slag is removed automatically in the Arc furnace to achieve precision control of the chemistry of the molten metal. The hot molten metal is checked for its chemical composition. Depending upon the composition required, various ferroalloys are added to it. The molten steel with the requisite chemical composition from Electric Arc Furnace is sent to the continuous casting unit for casting billet.

Continuous Casting Machine (CCM): The billets thus produced are first visually inspected for the surface condition and then tested for their chemical composition. If any surface discontinuity is observed in the material it is then sent to the SMS unit for recycling. The tested billet is then sent to the Rolling Mill raw material yard with a proper batch number.

Rolling Mill: The Billets are then taken for production in the Rolling Mill. During the production process, inspection is done at various stages. The non-conforming products are identified and segregated properly for recycling. The finished product is then subjected to final inspection (visual inspection & physical property) and a Lot Number is allotted to it before being stored in the finished product yard.

These procedures performed during the inspection process ensure delivery of high quality top TMT bars for consumers. 

Quality Control Process

The quality control process at Shyam Steel is based on 11 point quality structure as per TUV certification, which includes:

        i.            Chemical Analysis of Iron Ore, Coal and Dolomite

      ii.            Final Chemical Analysis of Sponge Iron

    iii.            Chemical Analysis of Sponge Iron, Ferro Alloys & Other Elements

    iv.            Final Chemical Analysis of Billets

      v.            Re-heating furnace temperature check

    vi.            Splitting Tendency check

  vii.            Incoming material temperature check

viii.            Water temperature and pressure check

    ix.            Outgoing material temperature check

      x.            Equalizing temperature check

    xi.            Final Physical and Chemical Analysis of finished product

These quality checks under the control process ensure delivery of high-quality best TMT bars in West Bengal. 

Quality Assurance

At Shyam Steel, once the control process has been completed the organization next focuses on the quality assurance process. This includes inspection, correction, and investigation to find the cause of the problems, and take action to prevent errors from re-occurring. Thus, ensuring the production of top TMT bars for consumers across the nation!

Total Quality Management (TQM)

This is the final stage of complete quality assurance at Shyam Steel. The TQM is designed to create a comprehensive and all-encompassing module that aids in achieving Manufacturing Excellence. Every element of this term speaks of an important aspect.

·         Total: It defines the overall factors and processes that operate within the organization.

·         Quality: It defines the degree of excellence of a product or service within the organization

·         Management: It focuses on the art and science of planning, controlling, and directing…. therefore, TQM is the art and science of managing the whole to achieve excellence.

By following these step-by-step quality processes Shyam Steel has ensured delivery of best TMT bars in West Bengal over the past 70 years. Thus, delivering an assurance of quality for every product which they bring to the market!